Clutch actuator smart car. It can be adjusted using a diagnostics tool,.

Clutch actuator smart car. I visually confirmed this. Nov 27, 2016 · The actuator motor must be removed, the rack be spun back to its receded position, before being reinstalled. 0L 2007-2014 3981000066 4512500062 3981000022 3981000082: Secondary Cylinders - Amazon. It shows P when the shifter is in Park and N when it's in Reverse, Neutral, Drive, or Manual. The clutch actuator of this car works electronically a Mar 20, 2022 · Hi i have a 2013 451 with 145,000 miles. May 12, 2024 · In order to replace the clutch actuator of the Smart car, you need to lift the car using a jack or a lift, so that you can have access to the area underneath the vehicle: at the driver's side, you will be able to locate the clutch actuator. Sep 8, 2025 · How to install the clutch actuator on the Smart Fortwo 451 Smart (2007-2015 / 451) In today's video tutorial we will see how to install the clutch actuator on the Smart Fortwo 451, following the instructions below. I replaced the electric clutch because it was always disengsged. To remove it, you have to disconnect the connector and with a pneumatic gun loosen the nut. Oct 1, 2011 · Although I have provided some photos and step-by-step instructions, I want to acknowledge the many smart owners that led the way by being the first to remove, disassemble, and clean the clutch actuator and shared their experiences with owners like me. It happens sometimes when I turn the key to on and prevents me from starting the engine (starter motor does not turn / silence). The work was done at a European car repair shop a short walk from my house (that and I had had the shop work on my Golf Apr 8, 2010 · My forFour cannot get into any gear, need clutch actuator replacement. If I woul Nov 19, 2024 · To adjust the clutch of the Smart Roadster, you need to modify the settings of the control unit by connecting a diagnostic tool to the vehicle's OBD port. It can be adjusted using a diagnostics tool, Dec 12, 2009 · I was doing some maintenance on my recently acquired ’05 euro gas turbo model and decided to do the clutch actuator adjustment. Also tried the P/D/N/D/+/- "reset, still no start/joy. Jul 25, 2014 · If you know what a properly adjusted clutch feels like, AND it was in correct actuator adjustment last time it was computer adjusted, you can adjust by feel. 0 L but this procedure is applied to all smart with 451 series chassis Jul 9, 2024 · In this short and simple guide, we will see how the clutch actuator of the Smart Fortwo works. I cautiously drove the 1/2 hour to my destination with no issues (auto mode only). Unfortunately the relay in question is soldered to the Signal Aquisition Module (SAM). 451. I think 'bangernomics' is the way forward. So nothing a bit of preventitive maintenance can't help. I had no reverse,replaced the clutch actuator (Amazon). As the clutch wears you will start noticing that the car jerks when you change gear or accelerate. The relearn, teach-in, adaptation or by whatever name you wish to call it process is used to set the position required to engage a gear or the clutch. Dr500, do you still have that spare parts? Customer: Three bars of death. After that it seems like it's overcompensating and slamming the clutch even harder. This particular unit is from Smart car, and uses an electric motor to rotate a crank-type mechanism to activate the clutch. Like many of your car's components, it is possible your clutch slave cylinder actuator may wear out over time. Also a way to test if this Apr 16, 2022 · I need to replace my clutch actuator in my 2008 for two cabrio. 0L L3 2007 2008 2009 2010 2011 2012 2013 2014, Replace # 3981000066 3981000022 Aug 26, 2013 · Hi this coming weekend I'm planning on doing the clutch actuator maintenance, and a transmission gear oil change. I figured it was worth a try, and a lot cheaper than paying a dealership $200+ to do a clutch re-teach. Couldnt even put the car in reverse it was so bad. Has anyone ever experienced this problem before? Jul 15, 2020 · The repair shop says the clutch actuator on my 2013 passion must be replaced. 00 Dec 19, 2013 · There is a strong spring within the actuator, meant to balance the force of the clutch that the actuator works against. 8L 1. clutch actuator: https://www. I personally d Not finding what you're looking for?Save smart car parts actuator clutch to get e-mail alerts and updates on your eBay Feed. (sometimes worse than others) I bought the scale to move it to 50 newtons or what not, but I was curious if I unbolt it without disconnecting the electrical connector will I need to have a MBstar Aug 11, 2013 · I'm thinking of doing the manual adjustment of my 2005 smart cdi clutch actuator as per Evilution instructions. Sep 26, 2020 · The clutch actuators of both my 2012 and 2008 will have a hefty kick on engagement (like someone dropping the clutch in a true manual) if I drive the cars hard. . The issue always eventually clears itself up so it doesn't bother me. Sep 15, 2015 · The SMART car transmission is unlike any ordinary 5 or 6-speed automatic. Is it really necessary to disconnect the battery. Protect clutch actuator from the elements by painting it and applying rubber grease or silicone grease to areas where rubber boot seals against rod and actuator body. 4. What are the common causes of code P0900 ? Here a video how to retract a working clutch actuator in order to place it back. Mar 4, 2025 · Car: 2014 Fortwo, gas engine, 40,000 miles My clutch actuator is sometimes not moving. In either case, go roughly one adjustment line at a time. Carefully back the smart onto vehicle ramps and set the parking brake so that you can access the area under the engine. We do a actuator test on the Star system, and there is no response. This is a short video of how I installed a clutch Acutaor on my Smart 450, but I mad Oct 21, 2012 · Having clutch actuator problems, went through the proceedure for cleaning and lubing. 619-444-2290 Add To Cart Apr 19, 2022 · The clutch actuator is part of the overall clutch system. Jul 14, 2008 · Well the clutch actuator is supposed to be self lubricating - but the number of units getting replaced for high mile cars is a bit bothersome. After reading lots of threads on this, I want to be clear on a few things. 0L L3 2007-2014 Reference # 4512500062 3981000066 3981000022 3981000082: Secondary Cylinders - Amazon. so from what i understand i 1 Mar 19, 2018 · Diane, besides lubing the actuator, I have relubed the shifter knob, and cleaned the two shifter motors. Is there any way to retract the actuator arm? Can I pull the motor off and push it back? Does the motor have a position sensor? If it Jun 29, 2024 · The bad clutch actuator happened when I bought the car two years ago (Mileage = 62500). I removed the clutch actuator, the starter, and drained the gear oil. Mar 13, 2012 · Clutch Actuator is actually the very desirable part which replaces a clutch master cylinder on a smart fortwo. After two more stalls I got it to limp along in 1 st gear to a safe spot. Just 100 meters from home, my car suddenly stops and won't go into gear. 3) Aug 23, 2021 · Planning on removing and lubricating the clutch actuator of my 2012 Smart for Two Pure. 9 t gas. The clutch actuator of this car works electronically a Mar 8, 2023 · A few days ago my SMART started having issues with dropping out of gear and giving me the P0805 (Clutch Actuator Position Sensor) code. Also would this also allow the shift fork end to be p May 29, 2024 · I’ve done a good amount of reading about clutch actuator failings, here’s my story… TIA My wife said the 2013 Pure (68k miles) started shifting hard and that she got a “bad” smell a couple of times driving home in city rush hour traffic. FIXED: For the records, I fixed the 3 bar issue by: 1) Spray Grease through the cuff into the Clutch actuator 2) How to Change - Clutch Actuator - Smart ForTwo & Roadster Tuning Style Design - Smart Roadster Unisex Classic Pullover Hoodie Smart Roadster Black n White Classic Crew Neck Comfortsoft T-Shirt May 2, 2012 · Evilution - Smart Car Encyclopaedia Snapped Clutch Actuator Spiral Gear OR, perhaps "moisture" intrusion as shown here I'm thinking we need to get some "lube" down the cam and onto the shaft ! Thanks again WNB08 Click to expand And this one is actually in really good shape. Jun 30, 2023 · Hi - I'm new to smart car. A new actuator can be ordered from your smart dealer with the following part number: SQ000 3226 Feb 20, 2020 · Replacement for Smart FORTWO Cabrio (451) (2007/01 - /) (Please see below description for more details) Please be sure to compare carefully with Pictures or OE number before buying items! The P0900 diagnostic trouble code (DTC) specifically refers to a fault in the clutch actuator circuit, indicating that there is an open circuit or a lack of communication between components in the clutch actuator system. ) I am getting a P0886 code May 29, 2020 · There is little point setting clutch bite point electronically assuming it was done correctly at factory. My question is: Have any of you done it yet? Evilution says "clutch adjustment can be done manually and electronically, preferably "both", but since I live in the middle of nowhere, how Jan 29, 2019 · Correctly preloading clutch actuator and applying grease to sockets results in faster actuation and less wear. Once the clutch adjustment has been made, you can disconnect May 11, 2019 · In fully extended position the clutch diaphragm pushes hard on the rod making work easier for clutch actuator motor to drive rod back to retracted position. It is an automated manual gearbox. think miniture version of the caps for the turn signal/headlight Mar 20, 2013 · My Smart for two 451 wont go into gear sometimes, I was told I need a new shift drive motor. It'll sometimes happen after a full throttle run to top speed, offroading, or towing trailers. If it fails, it should be replaced as soon as possible. Mar 6, 2012 · I didn't touch the clutch itself, just moved the actuator slightly. Life was good when the A-series engine was common! A clutch was £30 and you could do one in a hour or so. Seems odd to just pull back the rubber boot and spray silicone grease into the unit randomly. Good to know it's actually the actuator doing it! I figure a new Dec 7, 2022 · I have visually verified that my clutch actuator is sometimes not moving. Each of Feb 17, 2008 · Re: The correct way to set the Clutch Actuator be interesting to hear the views of the independants that post on here with regard to wether they carry out this procedure or a n other? Sep 1, 2022 · As you may know the 453 automatic dual clutch system has two clutch actuators, 1 and 2. The clutch actuator is responsible for engaging and disengaging the clutch in vehicles equipped with automated manual transmissions, such as dual-clutch transmissions. This is what i found out when i opened the clutch actuator. Factory warranty was up last month, and the ext Sep 26, 2023 · Smart (1998-2007 / 450) In this short and simple guide, we will see how the clutch actuator of the Smart Fortwo works. 2K subscribers 46K views 4 years ago #actuator #smart #clutch Jun 10, 2023 · Hi,I have a 2016 Smart 0. After a tow to my dealer I learned that the clutch actuator needed to be replaced. Switch off the ignition. Adjusting actuator preload should therefore in my humble Mar 23, 2022 · Buy Clutch Slave Cylinder Actuator For Smart Fortwo Cabrio Coupe 1. First of all we lift the car and we go to position the new actuator; then we fix the fixing screws on the special guides, as shown in the video. How long has this been going on? What have you tried so far? I've retrained the clutch actuator, but when I attempt to retrain gear activation, it times out. for a new clutch actuator. I found a new clutch actuator on Amazon for $286. Recently changed the clutch actuator on it. Sep 11, 2009 · I made this video for a friend of mine to show how to lubricate the clutch actuator. 00 new presently. One of the easiest things you can do to extend the life of one of the main wear components on your car. Wait for approximately 1 minute. The vehicle does not have a clutch pedal and instead operates on sensors and ECU’s. After reading the sticky posts on maintenance and adjustment of the clutch actuator I figured I'd give both a try. This action is simply taking the place of a clutch cable and your foot in a conventional setup. Attach the clutch actuator to the transmission with the screws (2, 3, 5) so it can be moved. Jul 7, 2023 · Learn the common symptoms and causes of clutch actuator failure on smart cars and how to repair them. Glad they went above and beyond by checking the inside and recommend replacing it entirely. Next time you start the car, the transmission shifting memory will have been cleared. Let's start by saying that the Smart is equipped with a robotic automatic gearbox consisting of a dry clutch and gears. 2011 smart for two 91000. Note that this is only one example of a clutch actuator; there are many other, different designs in use today. Very often this makes for much nicer shifting, adds smoothness to the car. I still have a worm clutch, so sometimes the car refuses to find reverse. The clutch will not engage !! Actuator is always holding clutch open . Loosen clutch actuator (5) screws (4,9,10). May 17, 2022 · smart car clutch actuator: Search Result | eBay Buy and sell electronics, cars, fashion apparel, collectibles, sporting goods, digital cameras, baby items, coupons, and everything else on eBay, the world's online marketplace www. Oct 27, 2009 · My smart went "bang" and stalled last friday - when I tried to accelerate out of a stop light. If the actuator is activated when removed it does not have the strength to retract, if I understand the problem correctly. Travel is How to Lubricate the Clutch Actuator (On a Smart Fortwo/City Coupe 450) — By Iain Hendry Smart Car Videos 5 subscribers Subscribed 7 Oct 20, 2016 · I have inherited a smart fortwo 2006 and there was starting problem so thinking it could be because it did'nt recongnise the neutral position i went and took the actuator out, now that i have found the problem which was the small wire on the starter i tryed to put the actuator back in there but i Installing the clutch actuator Position the clutch actuator (5) in the clutch bell housing (3) in such a way that the tappet (7) is lying securely on the tappet mount of the clutch release lever. Was trying to play with the clutch fork,lost the clutch position. be aware that this Jul 29, 2023 · A bad clutch actuator causes difficulty shifting gears, inconsistent clutch engagement, clutch slippage, and erratic clutch release, among other symptoms with the transmission. When I removed the actuator to investigate the cause of failure, I found a broken small plastic "keeper". It also happened once when I was driving (car stuck Dec 11, 2020 · The actuator is behaving slowly when not installed against the clutch suggests the issue lies somewhere in between the ignition key and the clutch actuator, but, as this car rested in a rather humid climate for three years, I would not discount the possibility that the clutch is possibly the main problem here. Ran another 1000 miles, started getting misfire on cylinder 3 codes, used some seafoam still get codes sometimes. May 4, 2010 · Re: Changing my smart clutch All sounds a bit scary to me. amazon. After relearning shift points my smart car goes through all gears but after just about a mile it goes back int limp Aug 25, 2019 · Have a 2008 smart car fortwo. 3. When I told the repair shop, they said the $900 Mar 7, 2022 · Hello, I've had my clutch actuator replaced but I'm getting a kick upon shifting into gear. Having been an avid lurker here on the site, I suspected the infamous “clutch actuator”, but was hesitant with only 68k miles, second owner 2012 Mercedes SMART Passion Fortwo clutch problem. 1K views 4 months ago #SmartCar #CarRepairTips #SmartFortwo May 8, 2022 · After doing some research, and borrowing a snapon code reader (my cheap one didnt work), the code that came up was "Clutch actuator relay not opening". Despite clearing codes it repeatedly gets: P0886 Relay 'N10/10k9 (Automated manual transmission relay) does not switch P0805 Clutch system fault P1800 Implausible transmission data I have tried Now wait 2 full minutes before restarting with key in ignition switch. On this particular Smart I fitted a new motor M14 - see photos, and because the car was in a state when it arrived I did the required teach-in’s and its now running fine again. May 3, 2016 · The image below shows one example of a clutch actuator. To do this, you must remove the dashboard cover on the bottom left of the steering column and connect the scanner to the OBD port, following the instructions shown in the tutorial. However, my FORD Expedititon has blown out 5 spark plugs and Ford charges 1200 per plug to repair what is obviously a poor design. 0L Mitsubishi engine. The thing is my 2008 has Nov 16, 2020 · Hi all I have a 2003 Smart 450 (petrol) with just over 60k miles The clutch has started to "slip" when driving, particularly noticeable when cold. Feb 26, 2014 · I did have to replace the clutch actuator at 209,000 miles. Think of all the damage the dealer or garage will do to your car when they attempt this job. It also happened once when I was driving (car stuck in 2nd gear. 7 Turbo - Acceleration & Sound - POV Drive 4K Oct 30, 2007 · 2. My smart Pure (2009) has The check engine light came on as well. i reach under the car and just jiggle the clutch actuator plunger then the car starts and all is good for another few weeks. The best method is to replace the clutch disc, release bearing, pressure plate and flywheels with OEM specifications. 15K subscribers Subscribed Aug 19, 2019 · Cleaned it and greased the actuator according to what I saw on youtube, reinstalled the clutch actuator and now postion 1, N,R are all nutreul. Feb 3, 2021 · Buy Woosphy Slave Cylinder Clutch Actuator Replacement for Smart Fortwo Cabrio Coupe 0. Also #Actuator #Powertrain #Transmission #Clutch #Shift Actuator for powertrain applications Scalable motor with two electronic variants Bosch is driving e-mobility with innovative and economical solutions. com FREE DELIVERY possible on eligible purchases Aug 8, 2016 · There are 4 connectors to check (Clutch Actuator, 2 Shifter motor connectors, clutch positioning sensor and a sensor switch next to the shifter motor) These are some of the common issues I have been through with my 2008 Smart ForTwo Passion. First I got it mechanically adjusted (after lubing it first) then proceeded to Jul 18, 2013 · My clutch was working poorly (jerky starts and downshifts) and the local Mercedes shop said I need a clutch, shift fork and actuator. Eventually it will feel like a kick or a bang as the clutch engages. I understand that I need MB Star c4 or c6 for the clutch to relearn. The clutch actuator of this car works electronically a Jan 30, 2015 · Remove the motor of the actuator, than remove the case of the motor, replace the motor on the actuator and turn the motor by hand to replace the actuator in place. Which means the vehicle can be driven as a manual or automatic at the flick of a button. Over-revs slightly on gear changes and isn't setting off as smoothly as it used to (it's basically like having a learner driver controlling the gears! The actuator (electric clutch) does not move to engage the clutch when I shift from P to R, N, or D. I will be documenting all of this after cleaning, lube, and reinstallation so I'm taking pics as I go. Mar 14, 2021 · Some people have had issues where the smart clutch actuator pops out when they remove it from the car for cleaning or servicing. Car will start but will not move i put a new clutch actuator on still wont move po 805 code. And the clutch is basically kind of the same as any other clutch that you would operate with a pedal. ebay. Jul 5, 2021 · I think that my car has a faulty clutch actuator. The system consists of a clutch actuator assembly, a gear shift actuator assembly, and a gearbox ECU. Subscribed 671 74K views 4 years ago In this video I'm changing the clutch actuator on a smart fortwo. Decided to change the fluid and adjust the clutch actuator. The shift motors move the transmission shift rails and the trans control module can learn the engaged position in Dec 7, 2022 · Car: 2014 Fortwo, gas engine, 40,000 miles My clutch actuator is sometimes not moving. Over time, I found a local shop to do the exact same repair for $300. The clutch actuator of this car works electronically a Aug 26, 2011 · 450 clutch actuator After reading most of the problems people were having with their actuator and also reading about a few failures of the fork arm from wear, I pulled my 450 Cdi actuator off the car for inspection. I've replaced actuator ( 2x) - relearned tranmission with SnapOn tool. What specific tool or machine does this involve? I can't get the bars cleared. Jun 4, 2021 · Buy Clutch Slave Cylinder Actuator 4512500062 Fit for Smart FORTWO Cabrio Coupe (451) 1. The following photo shows the front engine mount, clutch actuator, and starter when looking back toward the engine from underneath the car. 6K views 10 replies 4 participants last post by dacarbrown Aug 26, 2022 dacarbrown Discussion starter Dec 8, 2022 · Car: 2014 Fortwo, gas engine, 40,000 miles My clutch actuator is sometimes not moving. 87. First of all we lift the car to access the actuator, located near the gearbox; then we go to disconnect the electric connectors of the actuator, unscrewing all the fixing screws and the cables to remove it, as illustrated in the video. Apr 15, 2015 · Howdy folks, Still tinkering on the new Smarty. (It took me longer to get the car up on jack Removing The Clutch Actuator For Smart Fortwo (450) 1. I had it towed to a trusted repair shop and they called to tell me it needed a new clutch actuator. Feb 19, 2012 · The clutch actuator is spendy but then so is the heater fan and both take just a few minutes to install. 1) Make sure the car is in neutral before/while doing this. I got the car back on Friday and just disassembled the clutch actuator to get to the bottom of the failure. In the extended state, you c Smart Car Fortwo, 3 bars, Stuck Transmission, Clutch actuator, No Start, QUICK FIX! Man Builds 1. This component is subject to wear Jan 13, 2013 · The clutch and transmission are operated by electric motors that also contain position sensors as part of the actuator assembly. 2) Disconnect the negative battery cable before starting. That's the first thing the computer does when it prepares to start the car. In a nutshell, take up all the slack in the rod and preload it a touch. Sep 16, 2024 · How does the clutch actuator of the Smart Fortwo work? Smart (1998-2007 / 450) In this short and simple guide, we will see how the clutch actuator of the Smart Fortwo works. Total parts + labour + tax : 2765. I took it out of the car, opened it up, checked how my grease Sep 2, 2013 · In with the new Amsoil, Synthetic, Manual Transmission & Transaxle Gear Lube, SAE 75W-90 API GL-4 Transmission Done moving on to Clutch Actuator Jun 30, 2024 · I am wondering if anyone managed to Lube the Clutch actuator without disassemble it, I was thinking of making a hole in the cover, grease it and then close the hole with epoxy. I've replaced the clutch actuator and a relay in the SAM unit. I did take note of where it was located in regards to the 3 bolts that held in on, I unplugged the connector, and removed the Smart FourTwo 451 Sachs OEM Clutch Actuator Motor A4512500062 by mail order or collection from SPR Autos, Mercedes Benz & Smart Car Servicing in Stockport, Manchester & Cheshire. com FREE DELIVERY possible on eligible purchases Sep 11, 2025 · You basically pull the transmission out like you would on any vehicle with a clutch replacement. You may Drivetrain & Suspension New in the box Smart Car Fortwo 451 (2008-2015) OEM SACHS Clutch Actuator Slave Cylinder $499. Make sure the clutch is completely closed. Find many great new & used options and get the best deals for Clutch Actuator Sachs for Smart 451 3981000066 A4512500062 at the best online prices at eBay! Free shipping for many products! Sep 28, 2011 · This evening I took the plunge. 2. This clutch actuator guarantees reliable operation, contributing to a responsive and enjoyable driving experience. After starting the car, I can stop and restart it if I don't let it run for more than 30 seconds before shutting May 31, 2020 · I have a 451 2008 Fortwo Passion, it suddenly stalled with the "3 bars of death" several months ago. Nov 1, 2009 · If clutch engagement is delayed and laggy, you want to let it move in the direction that the spring pushes it out. Learn what Clutch Actuator Circuit/Open means, location and how to repair. uk/dp/B0852WW8Cmore Poorly Adjusted Clutch Symptoms Clutch adjustment problems are easy to determine. Clutch actuator 2 the lower one is a five minute job to swap out. Mar 17, 2024 · In this video tutorial you can learn more about the operation of the clutch actuator of the Smart 451. For those who have had to replace theirs, what did it cost you? It had 93k miles on it but I’d like to keep it on the road a few more years before getting taken to the cleaners on a new car. Does anybody know what it would cost to have it replaced? I've also heard about tranny upgrades?? How do you get that done? Was having shifting issues and what I figured was a slipping clutch in the 2011 Smart 451 Lemons Rally car. They will only warrenty their work using dealer supplied parts. From the videos I’ve watched it seems like a simple enough job to do. But through careful application of the hand brake Sep 9, 2024 · In this guide, let's find out the instructions necessary to disassemble and replace the clutch actuator of the Smart Fortwo. The stealership wants $900. Mar 8, 2019 · Hey Gang, I’m going to be doing the clutch adjustment on my Mom’s 2006 smart car. After installation is a computer required to have the transmission relearn shift patterns? Thanks. Jun 2, 2024 · In today's video tutorial we will see how to install the clutch actuator on the Smart Fortwo 451, following the instructions below. The clutch actuator of this car works electronically and can differentiate between manual or automated manual transmission; when needed, a spring inside the actuator triggers a gear inside the actuator, pressing the vehicle's clutch through a pin and thrust bearing. I've been told that a Forfour clutch fitted is nearly £600??? WTF? That's a sixth of the cars value? Jan 20, 2013 · Have a 2011 Smart 30,000 miles ( bought it new ), started with p0805 codes, removed, cleaned, lube and reinstalled actuator. Tips: We highly suggest our customers to replace and install the parts under professional instruction. IT is very common for the clutch actuator to have Smart Fortwo Shifting Actuator Fix Performance AutoHaus 3. Expensive repairs on cars less than 5 years old is not uncommon. I thought I read before taking the actuator out to mark the bolts and put car in nutreul. Thoughts? Aug 22, 2022 · Smart Fortwo 450 (clutch actuator) Jump to Latest 2. Following are the steps I used to complete the process. With actuator removed, and the clutch engaged, the car is in gear, and we can spin the engine. Jan 1, 2024 · Smart (1998-2007 / 450) In this short and simple guide, we will see how the clutch actuator of the Smart Fortwo works. Electronic adjustment is not critical and not needed as often as some state but must be set at least once. Is it best to remove the actuator to clean and lube it. This may be desirable if you notice sluggish shifting, shifting noises, or other odd transmission behavior that suggests cleaning the actuator could help. This happens sometimes when I turn the key to on and prevents me from starting the engine (starter motor does not turn / silence). 65 or Best Offer Sep 11, 2024 · In order to replace the clutch actuator on the Smart, you need to lift the car with a jack or a lift, so that it is possible to locate the clutch actuator at the rear of the vehicle: here, you can loo May 3, 2021 · I've tried adjusting the position of the clutch actuator and it improved the situation for a couple days, until once it failed to clutch in and I rolled back when starting on a hill. At this point we carry out the Clutch Actuator Maintenance - Smart Cars Smart Racer 17. I completely feel ripped off!! - Is a new clutch actuator a simple install or is a software Aug 15, 2020 · The Clutch Actuator can cause problems when switching between forward and reverse or selecting gears completely. ps: “Yours has failed and needs to be replaced” is often mechanic-speak for “I don’t get paid enough to repair that easily repaired item. It will feel like a new transmission/clutch, provided there's nothing mechanically wrong. So when I was doing a bunch of stuff Feb 27, 2024 · Smart (1998-2007 / 450) In this short and simple guide, we will see how the clutch actuator of the Smart Fortwo works. The motors were fouled with transmission fluid residue possibly from fluid foaming. It also happened once when I was driving (car stuck Jan 13, 2020 · Replacing clutch, release fork, release bearing and clutch actuator will cost in excess of £1000 which is way more than the car is worth. Clutch Slave Cylinder Actuator For Smart Fortwo Passion Coupe 07-14 3981000066 (For: 2008 Smart Fortwo) Brand New · Unbranded $109. 71K subscribers Subscribed Feb 22, 2024 · There are threads elsewhere on the site re: removing, cleaning, re-lubing, and replacing the actuator. When this circuit is open, it can lead to issues with shifting gears, clutch engagement, and overall drivability of the vehicle. com Reply Like Mar 7, 2023 · The car started, I did not get three bars or hear any noises than different but the car did go into gear when I moved the gear selector. 😭 what did I do wrong or can any1 please help me. 99 Manufacturer Part Number: 4512500062 Call and ask for Mike. But note it Here we examine how to #remove , #service , and #reinstall a #clutch #actuator on a #smart #fortwo #451 with the 1. Ouch!!! My Smart has ~132000kms on it and they were commented that it was 'unusual' for a clutch to last that long. Clutch plate/fork move fine. Ensure smooth gear transitions in your Smart Fortwo with the Genuine Smart Clutch Slave Cylinder. co. List price of a new one is over 900. The only difference, of course, is the actuator replaces the clutch slave cylinder. If the actuator is poorly positioned or adjusted, you can also get the engine sounding like it’s choking, bogging down or juddering. Thought to lube the clutch actuator properly. At this point we are going to make the adjustment of our actuator; It is possible to do this through the notches drawn Coolest Accessories For Your Smart Car from Aliexpress Things That You Will Like If You Buy Smart Roadster Smart Roadster 0. They were scratching there heads for 2 days to track down the problem so i'm guessing they padded the bill. It also happened once when I was driving (car stuck New Clutch Actuator Slave Cylinder 4512500062 for Smart Fortwo Coupe Cabrio (For: Smart Fortwo) Brand New · Shark $193. The clutch actuator is behind the driver's seat underneath the engine. Electric powertrain solutions for passenger cars, commercial vehicles, and two-wheelers are becoming increasingly complex. The car remained running as I coasted into parking lot, only after shutting off would it not start. The dashboard only indicates P or N. Aug 7, 2008 · For preventative maintenance purposes, I decided to remove, clean, and lubricate my smart fortwo (model 451) clutch actuator. Cleaned and lubed. Is any specialist here by 06418 the zip code? Thank you. Can cause it to open and close clutch. Oct 6, 2019 · FINALLY got the actuator off the car, Tried disconnecting the connector, then trying to start the car, didn't work so I pulled the actuator off and got it opened up, found there was not much lubrication and the plastic gear looks broken where the ball and socket connect. On the 450, clutch wear compensation is automatic but does not compensate for wear in actuator linkage and mechanism. Since I'll have the clutch actuator off, why not use the opportunity to put it back on in an adjusted position, one notch out, away from the clutch. Is there Aug 20, 2019 · If clutch and or actuator goes out, will the smart engine not start/turnover (as a failsafe)? I realize it would not go into gear, but not starting has me perplexed. simply replace the electrical motor with a new one. If clutch engagement is aggressive, rough, and abrupt, with excessive "creep" during parking lot maneuvers, you want to push it in further against the spring pressure. the axle had snapped straight off and jammed the whole actuator. Just thought I'd share a few of the tear down and tools/supplies so far: How to repair ,smart car clutch actuator Karla Maria Fernandez 3 subscribers Subscribe Sep 9, 2018 · Clutch actuator isn’t self adjusting the 450 had a self adjusting clutch module fly wheel pressure and clutch plate but depending on the service or the tech doing that service you had to check the clutch and move the actutor on it’s 3 bolts and then use star to relearn the biting point in the meg (ecu) Feb 25, 2024 · In order to replace the clutch actuator, it must be identified: this is located in the lower part of the car. There is a smart specialist not too far away if you could get it trailered. Pull the transmission out and access the clutch. It’s the only way to put it back unless you have a good scanner that can retract it. Keep in mind that it is absolutely possible that the actuator is fried or your clutch gone. Mar 5, 2017 · I posted about flat-towing my smart and the code thrown last week. When I had pulled my actuator out it was fully extended. I have a scan tool that has Smart car capability. It didn’t have any problems, just thought I might as well do it and cross it off my list. Now I am getting p0900 code, had to haul home with a May 20, 2025 · 75% positive my actuator is at fault, a few actuations with xentry and im not getting any visable movement, internals look good, no stripped gears or anything of not except for what could have been described as part of a ball cap. 5. Disconnect the electric connection on the clutch actuator motor. Cleaning these motors and putting in the correct fluid solved my shifting problems. Smart Fortwo CLUTCH Replacement | Clutch replacement of 2015 Smart Fortwo: Easy Way Sanu Motors with Charlie 28. 25 Was: $115. The clutch actuator of this car works electronically a Mar 3, 2017 · I just paid an independent shop to fix my smart and the problem was the clutch actuator. Installing The Clutch Actuator For Smart Fortwo (450) Adjust clutch actuator (5) with the engine cold (Coolant Apr 7, 2024 · Smart (1998-2007 / 450) In this short and simple guide, we will see how the clutch actuator of the Smart Fortwo works. I noticed shifts especially 1-2 were getting a little bumpy. You could try reteaching the transmission Place the gear lever into the N (neutral) position, Start the car (jump start if required), Press and hold the brake pedal at least 30 seconds, Wait for the transmission to complete the teach-in process, When complete, the ≡ should change to N, Drive the car away. May 12, 2013 · If you are hearing it when you first turn the key, then yes, it's the clutch actuator. Is that the motor on the clutch actuator. 6K subscribers 2. My only question is, in all the videos the battery gets disconnected. Switched it out, hooked Repair Information for P0900 Smart-car code. Clutch actuator installation and Relearning procedure is carried out after replacing Clutch kit on Smart Fortwo Coupe 451 1. Actuator does function when I put 12v to connector at TCM. Jun 8, 2025 · Well I wanted to adjust my Smart Transmission Actuator to as close to perfect as possible. i need to replace the clutch actuator on occasion when i try to start the car it won't even crank. uqn ittktp dqqi wpvdtr pkawkx vqkr luuhg ugdjhh ziitg andaf